PP (Pilfer Proof) Cap Making Machinery

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Shearing Machine Roll Feed Attachment
Pneumatic Power Press Single Spindle Knurling / Beading and Perforating Machine
Ring Separator Multi Spindle Knurling / Beading and Perforating Machine
Dies Wad Fixing (Wadding) Machine
VIDEO OF THE PP CAP MAKING MACHINERY

Foot (Treadle) Operated Shearing Machine

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- Used for cutting printed sheets with accuracy
- Model: CTS-3L
- C. I. Body 
- Permanent blade clearance setting (which enables burr free cuts on thin and silicon sheets) 
- Capacity Width: 1000 mm
- Capacity Thickness: 1.0 mm
- Net Weight: 275 kgs.
- Dimensions: 1.38 x 0.69 x 1.00 m
- Shipping Volume: 0.96 m3 

 

Standard Accessories: 4 edge blade, front back & side gauge, sheet hold-down with built-in finger guard, oil can.


Pneumatic Power Press

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- Construction of Body: Body made of resistant steel, welded for rigidity
- Lubrication: Equipped with centralized one shot lubrication system
- Slides and Guides: Heavy Duty Cast Iron Slides run on Cast Iron Guides and bearings. Surfaces of slides, guides, slide face and bed are hand scrapped
- Crankshaft and Bearings: Eccentric shaft made from carbon steel and ground finished bearings surfaces. Main bearings of hand scrapped walled Nickle Phosphorous Bronze bushes.
- Bolster: As required, bolster plates are ground with T slots or Drilled
- Pneumatic Friction Clutch and Brake
- Suppled with electric control panel and foot switch

Specifications: 

Tonnage: 32 Tons
Ram Adjustment Slides 75 mm
Open Gap Frame: 420 mm
Fix Stroke: 100 mm
Bed Width: 500 x 630 mm
Wheel Size: 820 mm
Motor: 3 HP
Hole in Ram: 50 x 50 mm
No. of strokes per minute: 90 to 110
Fixed inclination: 45 degrees
Weight: 2500 kg. approx.
Dimensions: 1.35 x 2.20 x 2.20 m

 


Ring Separator

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- A rotating drum with slots which separate the punch caps from scrap ring
- Power: 0.5 HP motor
- Net Weight: approx. 200 kgs.
- Dimensions: 0.65 x 1.25 x 0.70 m

Dies

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- Dies for Pilfer Proof Caps, Aluminium Seal, Screw Caps, Cap Liner, Pull-Off Caps, Roll-On Caps, Lug Caps, Shoe Polish Caps, etc.
- Single Cavity to Five Cavity Dies
- All Die parts made from special quality die steel, hardened and ground finished for longer life
- Pillar set made from E.N. Steel duly stress relieved and hand scrapped
- Die designed to Cut, Draw and Trim in a single operation


Roll Feed Attachment

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- Automatic Feed Attachment provided to the Press to feed aluminium strips onto the die and for ejection
- Two pairs of feed rolls push and pull the strip on the die automatically
Feed Pitch: 80 mm 100 mm
Width of Pitch: 175 mm 265 mm
Thickness of Strip: 0.3 mm 0.3 mm
No. of pairs of feed rolls: Two  Two
Type of Drive Chain Drive Chain Drive
Pitch accuracy controlling pilot: 0.01 mm by controlling Pilot 0.01 mm by controlling Pilot

Single Spindle Knurling / Beading & Perforating Machine

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- Cast Iron body
- Stand fabricated from Mild Steel
- Gears made from EN-24 material
- All cams, ejector shaft and main shafts aligned on taper roller bearing
- Lower tool spindle accurately aligned on needle roller bearing and thrust bearing
- Change of adjustable chute and cap feeder very easy
- Automatic feeding from chute to lower tool through accurately machined slides

- Operation: Knurling, Thread Rolling, Beading, Perforating, Curling and Trimming
- Products: PP Caps, RO Caps, Shoe Polish containers, Bulb Holders, Torch Components, Screw Neck, etc.
- Range: 22 to 38 mm
- Motor: 1.5 HP
- Weight: approx. 450 kgs.
- Dimensions: 0.85 x 1.10 x 2.10 m


Multi Spindle Knurling / Beading & Perforating Machine

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- Designed for High Speed Production
- Caps are fed to the machine by feeder device and delivered to combination tool set. 
- Wearing parts such as Knurling and Perforating cutters can be quickly replaced, without the need to disassemble the entire unit
- The chuck is controlled by a gear and has a system for simple alignment of knurling tool
Spindles: Five Six Eight
Output / minute: 250 pcs. 300 pcs. 400 pcs.
Product: PP Caps PP Caps PP Caps
Weight (approx): 650 kgs. 750 kgs. 800 kgs.
Dimensions (m): 0.8 x 2.0 x 1.5 0.8 x 2.0 x 1.5 0.8 x 2.0 x 1.5


Wad Fixing (Wadding) Machine 

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- Designed for High Speed Production
- Caps are fed from the Feeder Device to the Wadding Machine
- Wads are fed into the caps by a Vibrator device
- Machine is equipped with suitable electrical control panel, inspection conveyor and digital counter for caps
Heads: Two Head Four Head
Capacity (in 8 hours) 80,000 pcs. 140,000 pcs.
Product: PP Caps PP Caps
Range: 22 to 38 mm diameter with change parts  22 to 38 mm diameter with change parts
Motor: 1.5 HP 2.0 HP
Weight (approx): 800 kgs. 1200 kgs.
Dimensions (m): 2.0 x 0.8 x 1.2 2.0 x 1.2 x 2.0

Video of the PP Cap Making Machinery

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We also offer machinery for RO / ROPP CAP SEALING, for details of which you are requested to follow this link


Maneklal Global Exports
67 Bajaj Bhavan, Nariman Point, Mumbai - 400021, INDIA
Tel: +9122-22041340 / 41 / 42. Fax: +9122-22041389
WhatsApp: +918879795490
e-mail: sales@maneklalexports.com / maneklalexports@gmail.com / Enquiry Form

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