Continuous Wire Drawing Machines

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Heavy Duty Bull Block Wire Drawing Machine - High Speed

General Features:
- Main body with base, drawing drum and drawing die box of close grain Cast Iron
- Water Cooling arrangement provided inside the Drawing Drum and the Die Box
- Gear & Worm (Greaves / New Allenberry Type) with Gear made from Phosphorus Bronze, Worm & Shaft made from EN Steel, ensuring soundless and smoother running resulting in longevity and power saving

Fine Wire Drawing Machines
Operation:
- The wire rod to be drawn is pointed in the Wire Pointing Machine. This pointed wire is inserted through the die of the first Wire Drawing Machine and fastened to a locking device on the drum. The drum is then started. As the drum rotates, the wire fastened to the drum gets pulled and coiled around the drum. Since the wire getting pulled is passed through the die having a higher inlet diameter and a lower outlet diameter, the drawn wire diameter gets reduced.
- The starting end of the drawn wire is released from the lock of the first drum, is passed through the overhead loop and pulley provided, is brought down and is inserted through the die of the second drum and drawn through this die for further reduction. Thus, the wire is drawn through all the wire drawing drums of the set in a continuous manner to get the required finished diameter of the wire.
- When the drum of the last wire drawing machine gets fully loaded with the drawn wire, the machine will be stopped to unload the finished material and then restarted. (If one opts for the continuous coiling machine, the drawing process will not have to be stopped for this purpose)
- When the bundle of input rod finishes, the machine should be stopped. The end of this bundle is welded to the end of a new bundle of rod using the butt welding machine. Then the process is to be continued.
- Also, in case of an accidental snapping of wire in between drums, the snapped ends are welded with the help of the butt welding machine and the process is continued.


Extra Heavy Duty Bull Block Continuous Wire Drawing Machines (High Speed)
General Specifications:
Model: WD-810N WD-760N WD-660N WD-610N WD-560N WD-510N WD-455N WD-405N WD-305N
No. of Blocks: 1 to 8 1 to 8 1 to 8 1 to 8 1 to 8 1 to 8 1 to 8 1 to 8 1 to 9
Diameter of Drum: 810 mm (32") 760 mm (30") 660 (26") 610 (24") 560 (22") 510 (20") 455 (18") 405 (16") 305 (12")
Inlet Wire Size (mm): 12 10 8 6.35 / 6 / 5.5 5.5 3 3 3 1.8
Finished Wire size (mm): 5.5 4 3 2 2 1.35 1.35 1.35 0.7
Motor (HP): 60 / 50 / 40 60 / 50 / 40 50 / 40 / 30 50 / 40 / 30 40 / 30 / 25 20 / 15 20 / 15 20 / 15 10 / 7.5 / 5
Approximate Weight (kg.): 1800 1700 1650 1600 1500 1000 900 750 550

Note: On request, we undertake supply of Wire Drawing Machines as per customer’s production requirement and specifications of inlet and finished wire desired

Single Die Holder Bull Block 30" (750 mm) Wire Drawing Machine
Triple Die Holder Bull Block Wire Drawing Machine

Double Die Holder Bull Block 32" (810 mm) Wire Drawing Machine
Double Decker Wire Drawing Machine with Killing Rollers for High Carbon Wire
 
Standard Equipment: Electric Motors, Pulleys, V Belts, Motor Rail, Continuous Drawing attachment, One Spool with Base, Pulling-in-Tong with lock, key and chain.
Auxiliary Equipment: Wire Pointing Machine, Butt Welding Machine, Electric Control Panel, Mechanical Descaling Attachment, Pay-Off Stand, Continuous Coiling Device, Annealing Furnace, Chemical Boraxing / Phosphating Plant.
Consumables: Tungsten Carbide Wire Drawing Dies, Lubricant Powder, Die Polishing Paste & Pins.
 


VIDEO OF WIRE DRAWING MACHINES

Auxiliary Equipment: Continuous Coiling Device (Dead Coiler)
 

- To be fitted to the final block of continuous wire drawing machines.

- Capable to unload the drawn wire from the continuous system wire drawing system without stopping the machine.

- Supplied with suitable electric motor

Model: MCC-24

Specifications:
Model: MCC-12 MCC-22 MCC-24 MCC-32
Diameter of Drum of Wire Drawing Machine: 12" (305 mm) 22" (550 mm) 24" (610 mm) 32" (810 mm)
Wire Diameter Range: 0.7 to 1.9 mm 1.6 to 2.6 mm 1.6 to 3.2 mm 3.2 to 5.5 mm
Motor: 5 HP 20 HP 20 HP 30 HP
Speed: Fixed (Optional: Variable) Fixed (Optional: Variable) Fixed (Optional: Variable) Fixed (Optional: Variable)
Net / Gross Weight: 425 / 615 kg 2000 / 2500 kg 2000 / 2500 kg 2500 / 3000 kg
Case Dimensions: 1.5 x 1.1 x 2.1 m & 1.1 x 0.8 x 0.6 m 1.7 x 1.3 x 2.5 m & 1.2 x 1.0 x 0.8 m 1.7 x 1.3 x 2.5 m & 1.2 x 1.0 x 0.8 m 1.9 x 1.5 x 2.8 m & 1.3 x 1.1 x 0.9 m
Shipping Volume: 4 m3 7 m3 7 m3 10 m3
 
Model: MCC-12

VIDEO OF CONTINUOUS COILING DEVICE (DEAD COILER)
Auxiliary Equipment: Wire Pointing Machine
- This machine is suitable for pointing different types of materials like Mild Steel, High Carbon Steel, Aluminium, Copper, etc.
- The pointing rolls are made of EN-31 material and are ground finished. They are driven by power as well as by hand.
- The machine is mounted on 4 wheels, making it mobile and useful to serve several drawing machines 

Specifications:

    
Model: WPM-10 WPM-15 WPM-20 WPM-25 WPM-25C
Roller Length x Diameter: 100 x 70 mm 150 x 98 mm 200 x 98 mm 250 x 110 mm 250 x 110 mm
Wire Diameter Range: 1 to 3 mm 2 to 8 mm 2 to 10 mm 3 to 12 mm 4 to 14 mm
Wire Material: Ferrous & Non-Ferrous Ferrous & Non-Ferrous Ferrous & Non-Ferrous Ferrous & Non-Ferrous Non-Ferrous (Brass, Copper)
Motor (HP): 1.0 3.0 3.0 5.0 7.5

Auxiliary Equipment: Pay-Off Stand

- M. S. Fabricated, double hand movable system Pay-Off Stand.
- Suitable to feed the wire rods to the first block of the Wire Drawing Machines

Specifications:
Model: MPOF-2 MPOF-3 MPOF-4 MPOF-5
Total Capacity: 2 Tons 3 Tons 4 Tons 5 Tons
Capacity per Arm: 1 Ton 1.5 Tons 2 Tons 2.5 Tons

Auxiliary Equipment: Mechanical Descaling Attachment
 

- Suitable to fit with the first block of the wire drawing machines to remove the scales from the inlet wire rod.


Specifications:

Model: MDS-1 MDS-2
Type: Light Duty, Open Type Heavy Duty, Cabinet Type
No. of Rollers: 3 5

Auxiliary Equipment: Electric Control Panel
 

- Suitable for Multi Blocker Wire drawing machines.
- Supplied with Voltmeter & Ammeter for individual blocks.
- Supplied with Pilot Lamp, Timer, Auxiliary Relay Starters, Contactors, Overload Relay, H.R.C. Fuses, etc.
- Fitted on a M.S. Fabricated cabinet

Auxiliary Equipment: Butt Welding Machine

Specifications:
Model: MBWD-4 MBWD-6 MBWD-8 MBWD-15 MBWD-20 MBWD-35
Capacity: 4 KVA 6 KVA 8 KVA 15 KVA 20 KVA 35 KVA
Welding Range:            
    Mild Steel: 1 to 2.6 mm 1.2 to 4 mm 2 to 6 mm 3 to 12 mm 5 to 14 mm 8 to 16 mm
    Aluminium: 1 to 2 mm 1.2 to 3 mm 2 to 5 mm 3 to 11 mm 5 to 12 mm 8 to 14 mm
    Copper: 1 to 2 mm 1.2 to 3 mm 2 to 5 mm 3 to 11 mm 5 to 12 mm 8 to 14 mm
    High Carbon Steel: -- -- 2 to 4 mm 3 to 10 mm 5 to 11 mm 8 to 12 mm

Auxiliary Equipment: Die Polishing Machine

- For polishing of Tungsten Carbide Wire Drawing Die
- Supplied with 3 Jaw Chuck for holding the Wire Drawing Die
 

Specifications:

Model: MDPM-1
Motor: 1.0 HP / 2800 rpm
Chuck Size: 5" (125 mm)

Auxiliary Equipment: Stripper / Spider
 

- Unloading Stand for unloading drawn wires through overhead electric hoist
Auxiliary Equipment: Wire Annealing Furnace:

 

Features:
- Pit type electrically heated Annealing Furnace 
- Available in capacities from 600 kg to 2 tons (per charge of 6 hour cycle) 
- Temperature: 900oC
- Stainless Steel Inner pot
- Mild steel fabricated outer shell
- Supplied with a Electric Control Panel

Specifications:
Model: MWAF-0.6 MWAF-1.0 MWAF-1.2 MWAF-1.5 MWAF-2.0
Capacity per Charge: 0.6 Tons 1.0 Tons 1.2 Tons 1.5 Tons 2.0 Tons
Power Load: 30 kW 48 kW 48 kW 72 kW 72 kW
Working Diameter: 3.5 feet 3.5 feet 3.5 feet 3.5 feet 3.5 feet
Working Height: 3.5 feet 5.0 feet 5.0 feet 7.0  feet 7.0  feet
Overall Diameter: 6.5 feet 6.5 feet 6.5 feet 6.5 feet 6.5 feet
Overall Height: 5.5 feet 6.5 feet 6.5 feet 9.0 feet 9.0 feet


Standard Accessories: Temperature Indicator, Cer Wool Ceramic Blanket, Insulating Element Carriers, Elements (Nichrome 80/20), Stainless Steel 304L Grade Inner Container, Mild Steel Fabricated Outer Shell, Mild Steel Fabricated Loading / Unloading Hooks, Electric Control Panel Board (with Oven Indicating Lamp, Air Break Contactor, HRC Fuses, ON/OFF Switches, Ammeter, Voltmeter, Digital Temperature Controller, Thermocouple with cable)
 

VIDEO OF WIRE ANNEALING FURNACE

Horizontal Wire Drawing Machines:

Features:
- Horizontal Type Wire Drawing Machines suitable to draw Wire Rods of diameter: 25 mm to 12 mm
- Heavy Duty M. S. Fabricated Body with Die Box and Stand
- Drums made from Graded Cast Iron, duly machined, hardened and grinding finished with extension rods in diameters ranging from 30” to 47”(760 mm to 1200 mm)
- Machine fitted with Reduction type Helical Gear Box


General Specifications:
Diameter of Drum: 30" to 47" (760 to 1200 mm)
Inlet Wire Rod Diameter: 12 to 25 mm
Finished / Drawn Wire Diameter: 11 to 24 mm
Gear & Worm Distance: 500 to 1200 mm
Gear & Worm Ratio: 1 : 30
Drum Speed: 8 to 15 rpm
Motor: 40 to 75 HP
Approximate Weight: 2500 to 4000 kg

Fine & Intermediate Wet Wire Drawing Machines:
 

Features:

- Available in 17 and 21 Dies configurations
- Supplied with 2 / 3 or 4 Step Pulleys
- Die Boxes fitted separately in front of the Step Pulleys
- Machine supplied with Gear Box and Motor
- Final Winding Drum & Step Pulleys driven by Gearbox and V Belts

Applications:

- Fine Wet Wire Drawing Machines for Galvanized Wires with inlet of 17 / 18 gauge (1.4 to 1.2 mm) and finished wire of up to 27 gauge (0.4 mm)
- Also suitable for drawing Pre-Annealed & Pre-Pickled Mild Steel Wires

General Specifications:

Model: MWWD-27
Number of Drawing Dies: 17 / 21 Dies
Inlet Wire Range: 1.4 to 1.2 mm (17 / 18 Gauge)
Finished Wire Range: up to 0.4 mm (27 Gauge)
Number of Step Pulleys: 2 / 3 / 4
Finishing Drum Diameter: 200 / 250 mm (8” / 10”)
Electric Motor: 25 HP / 30 HP
Net / Gross Weight: 1350 / 1650 kg
Approximate Case Dimensions: 1.5 x 1.4 x 2.5 m, 0.9 x 0.7 x 1.6 m, 1.1 x 0.6 x 0.6 m
Shipping Volume: 7.0 m3


Standard Accessories: Electric Motor, Gearbox, Finishing Drum, Spool with Base

Optional Accessories: Wire Drawing Dies

VIDEO OF WET WIRE DRAWING MACHINE

Auxiliary Equipment: Bobbin Winding Machines:


Features:

- Bobbin Winding Machine suitable to wind / make spools / bundles of Mild Steel or Galvanized Wires
- Mild Steel Fabricated Body
- Traverse Screw for Layer Winding
- Flexible Type Bobbin for easy unloading of wound bundles / bobbins
- Supplied with suitable Coil Stand
 
 

Specifications:
Model: BOW-1 BOW-2 BOW-3
Wire Diameter Range: 1.6 to 2.6 mm 1.6 to 2.6 mm 1.6 to 1.7 mm
Inside Diameter (ID) of Bobbin: 200 mm 110 mm 50 mm
Outside Diameter (OD) of Bobbin: 300 mm 150 mm 120 mm
Height of Bobbin: 150 mm 50 mm 50 mm
Motor: 3 HP 3 HP 2 HP
Net / Gross Weight: 250 / 375 kg 200 / 275 kg 150 / 200 kg
Case Dimensions: 1.2 x 0.9 x 1.2 m 1.1 x 0.9 x 1.1 m 1.0 x 0.9 x 1.1 m
Shipping Volume: 1.5 m3 1.2 m3 1.0 m3
Standard Equipment: Electric Motor, Starter, Bobbin with removable flange.
Optional Equipment: Control Panel instead of starter, motorized decoiler.

VIDEO OF BOBBIN WINDING MACHINE

Typical Four Blocker Continuous Bull Block Wire Drawing Plant
for Drawing up to 2 mm Nail Wire from 6 mm or 5.5 mm Input Rod

  Machines
1. Wire Drawing Machine, having FOUR Blocks in Tandem: 24” Single Die Holder, Inlet Wire size 6 mm, Finished wire size 2 mm in multiple passes, with one 30 HP / 960 RPM, two 25 HP / 1440 RPM and one 20 HP / 1440 RPM electric motors
2. Wire Pointing Machine, with 3 HP / 960 RPM electric motor
3. 8 KVA Butt Welding Machine
4. De-Scaling Attachment, to be fitted on the first block (of 24” diameter) of the Wire Drawing Machine
5. Motorized Die-Polishing Machine with 0.5 HP electric motor
6. Automatic Electric Control Panel Board, suitable for the above quoted four blocks of the Wire Drawing Machine
7. Continuous Coiling Device (Dead Coiler), suitable to unload the finished wires from continuous wire drawing machine automatically, complete with 20 HP / 1440 RPM electric motor and accessories
8. Fabricated Body, Double Hand System Pay-Off Stand suitable to release wires from coil
  Recommended Drawing Dies and other accessories
9. 19 x 17 pallet size Tungsten Carbide Dies (50 nos.)
10. 17 x 15 pallet size Tungsten Carbide Dies (210 nos.)
11. Diamond Pins (20 nos.)
12. Norbide powder (300 gms.)
13. Diamond Paste (5 Tubes)

We also Offer DRAW BENCHES / BAR DRAWING MACHINES - Kindly follow this link for details
 

Maneklal Global Exports
67 Bajaj Bhavan, Nariman Point, Mumbai - 400021, INDIA
Tel: +9122-22041340 / 41 / 42. Fax: +9122-22041389
WhatsApp: +918879795490
e-mail: sales@maneklalexports.com / maneklalexports@gmail.com / Enquiry Form

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