Machinery For Making
Welding Electrodes

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In Line: Wire Feeder - Extruder Press - Conveyor - Electrode Name Printing Unit


Extruder Press


Extruder Press

Wire Feeder
Briqueting /Slug Press

Control Panel
Control Panel
Specifications:
Capacity per Shift (8 hours): ONE TON TWO TONS THREE TONS FIVE TONS SIX TONS EIGHT TONS TEN TONS
Dry Mixer Model: DM-200 DM-300 DM-300 DM-500 DM-500 DM-1000 DM-1000
Pan Diameter x Length: 500 x 900 mm 600 x 1000 mm 650 x 1000 mm 650 x 1500 mm 650 x 1500 mm 850 x 2100 mm 850 x 2100 mm
Top Door Opening: 550 x 900 mm 300 x 1000 mm 300 x 1000 mm 600 x 1500 mm 600 x 1500 mm 400 x 2000 mm 400 x 2000 mm
Discharge Door: 225 x 225 mm 225 x 225 mm 225 x 225 mm 225 x 225 mm 225 x 225 mm 225 x 225 mm 225 x 225 mm
Motor: 2 HP 3 HP 3 HP 7.5 HP 10 HP 15 HP 15 HP
Gear Box: 287 337 U3 U5 U5 U6 U6
Wet Mixer Model: WM-35 WM-50 WM-75 WM-125 WM-125 WM-250 WM-250
Shell Diameter x Height: 1000 x 450 mm 1100 x 450 mm 1200 x 450 mm 1250 x 500 mm 1250 x 500 mm 1500 x 650 mm 1500 x 650 mm
Wheel Diameter: 350 x 90 mm 350 x 110 mm 350 x 110 mm 410 x 110 mm 410 x 110 mm 500 x 160 mm 500 x 160 mm
Motor: 3 HP 5 HP 7.5 HP 15 HP 15 HP 20 HP 20 HP
Gear Box: 337 V4 V4 V6 V6 V9 V9
Slug Press Model: SP-6 SP-6 SP-6 SP-12 SP-12 SP-40 SP-40
Normal Press Capacity: 6 Tons 6 Tons 6 Tons 12 Tons 12 Tons 40 Tons 40 Tons
Operating Pressure: 120 kg/cm2 120 kg/cm2 150 kg/cm2 150 kg/cm2 150 kg/cm2 180 kg/cm2 180 kg/cm2
Oil Cylinder Bore: 80 mm 80 mm 80 mm 125 mm 125 mm 150 mm 150 mm
Piston Rod Diameter: 45 mm 45 mm 45 mm 70 mm 70 mm 90 mm 90 mm
Flux Cylinder Bore: 95 mm 100 mm 100 mm 145 mm 145 mm 200 mm 220 mm
Unit Pressure on Flux (max): 450 kg/cm2 450 kg/cm2 450 kg/cm2 550 kg/cm2 550 kg/cm2 800 kg/cm2 800 kg/cm2
Slug Height: 120 mm 120 mm 150 mm 150 mm 150 mm 200 mm 200 mm
Pump Motor: 2 HP 2 HP 3 HP 5 HP 5 HP 7.5 HP 10 HP
Pump Capacity: 8 Ltr / min 8 Ltr / min 8 Ltr / min 15 Ltr / min 15 Ltr / min 30 Ltr / min 30 Ltr / min
Wire Feeder Model: WF-1 WF-2 WF-3 WF-5 WF-6 WF-8 WF-10
Range of Wire Diameter: 2.5 to 4.0 mm 2.5 to 6.3 mm 2.5 to 6.3 mm 2.5 to 6.3 mm 2.5 to 6.3 mm 2.5 to 6.3 mm 2.5 to 6.3 mm
Length of Wire: 250 – 450 mm 250 – 450 mm 250 – 450 mm 250 – 450 mm 250 – 450 mm 250 – 450 mm 250 – 450 mm
Max. Wire Feeding Speed: 250 pcs / min 400 pcs / min 450 pcs / min 800 pcs / min 800 pcs / min 1100 pcs / min 1100 pcs / min
Hopper Capacity: 200 kilos 250 kilos 250 kilos 250 kilos 250 kilos 350 kilos 350 kilos
Motor: 2 HP 3 HP 3 HP 5 HP 5 HP 5 HP + 5 HP 7.5 HP + 5 HP
Adj. Motor: -- -- 0.5 HP 0.5 HP 0.5 HP 0.5 HP 0.5 HP
Extruder Model: EP-50-1T EP-50-2T EP-75 EP-125 EP-150 EP-200 EP-250
Total Press Capacity: 50 Tons 50 Tons 75 Tons 125 Tons 150 Tons 200 Tons 250 Tons
Hydraulic Operating Pressure: 160 kg/cm2 160 kg/cm2 160 kg/cm2 180 kg/cm2 180 kg/cm2 200 kg/cm2 200 kg/cm2
Unit Pressure on Flux: 580 kg/cm2 580 kg/cm2 950 kg/cm2 950 kg/cm2 950 kg/cm2 1000 kg/cm2 1250 kg/cm2
Hydraulic Cylinder Bore: 200 mm 210 mm 250 mm 330 mm 330 mm 450 mm 500 mm
Total Ram Stroke: 800 mm 900 mm 900 mm 1100 mm 1100 mm 1100 mm 1100 mm
Extrusion Cylinder Bore: 100 mm 105 mm 105 mm 150 mm 150 mm 205 mm 225 mm
Pump Capacity: 15 Ltr / min 12/36 Ltr / min 12/46 Ltr / min 25/210 Ltr / min 30/210 Ltr / min 40/260 Ltr / min 40/260 Ltr / min
Pump Motor: 5 HP 7.5 HP 10 HP 15 + 20 HP 15 + 20 HP 20 + 30 HP 20 + 30 HP
Conveyor Model: 1-T 2-T 3-T 5-T 6-T 8-T 10-T
Range of Wire Diameter: 2.5 to 5.0 mm 2.5 to 5.0 mm 2.5 to 5.0 mm 2.5 to 6.3 mm 2.5 to 6.3 mm 2.5 to 6.3 mm 2.5 to 6.3 mm
Length: 350 to 450 mm 350 to 450 mm 350 to 450 mm 350 to 450 mm 350 to 450 mm 350 to 450 mm 350 to 450 mm
Drive Conveyor: 1.5 HP 2.0 HP (A/c Drive) 2.0 HP (A/c Drive) 2 HP  (A/c Drive) 2.0 HP (A/c Drive) 2.0 HP (A/c Drive) 3.0 HP (A/c Drive)
Central Conveyor: -- -- -- 1.5 HP (A/c Drive) 1.5 HP (A/c Drive) 1.5 HP (A/c Drive) 2.0 HP (A/c Drive)
Unloading Conveyor: -- 0.5 HP 1.0 HP (A/c Drive) 1.0 HP (A/c Drive) 1.0 HP (A/c Drive) 1.0 HP (A/c Drive) 1.0 HP (A/c Drive)
Transverse Conveyor: 0.5 HP 0.5 HP (A/c Drive) 0.75 HP (A/c Drive) 0.75 HP (A/c Drive) 1.0 HP (A/c Drive) 1.0 HP (A/c Drive) 2.0 HP (A/c Drive)
Caterpillar: 0.5 HP 0.5 HP 0.50 HP (A/c Drive) 0.50 HP (A/c Drive) 0.5 HP (A/c Drive) 0.5 HP (A/c Drive) 1.0 HP (A/c Drive)
Printing Unit: 0.25 HP (A/c Drive) 0.25 HP (A/c Drive) 0.25 HP (A/c Drive) 0.25 HP (A/c Drive) 0.25 HP (A/c Drive) 0.25 HP (A/c Drive) 0.5 HP (A/c Drive)
Brushing: 0.5 HP 0.5 HP x 2 0.75 HP x 2 0.75 HP x 2 0.75 HP x 2 0.75 HP x 2 1.0 HP x 2
Tip End Cleaning: 0.5 HP 0.5 HP 0.75 HP 0.75 HP 0.75 HP 0.75 HP 1.0 HP
Wire Straightening & Cutting Machine Model: LT-100 LT-200 LT-200 LT-200 LT-200 LT-200 LT-200
Wire Diameter: 2.0 to 4.0 mm 2.0 to 5.0 mm 2.0 to 5.0 mm 2.0 to 5.0 mm 2.0 to 5.0 mm 2.0 to 5.0 mm 2.0 to 5.0 mm
Cuts / Length: 250 to 450 mm 250 to 450 mm 250 to 450 mm 250 to 450 mm 250 to 450 mm 250 to 450 mm 250 to 450 mm
Cuts / Minute: 100 to 150 nos. 160 to 210 nos. 160 to 210 nos. 160 to 210 nos. 160 to 210 nos. 160 to 210 nos. 160 to 210 nos.
No. of Straightening Dies: 5 5 5 5 5 5 5
Motors: 5 HP 5 + 2 + 1 HP 5 + 2 + 1 HP 5 + 2 + 1 HP 5 + 2 + 1 HP 5 + 2 + 1 HP 5 + 2 + 1 HP
Baking Oven Model: BO-1/24 BO-2/32 BO-3/32 BO-5/48 BO-6/48 BO-8/86 BO-10/86
Chamber Size (W x D x H): 1.0 x 1.0 x 1.0 m 1.5 x 1.5 x 1.65 m 1.5 x 1.5 x 1.65 m 2.2 x 1.5 x 1.5 m 2.5 x 1.5 x 1.5 m 5.0 x 1.5 x 1.5 m 5.0 x 1.5 x 1.5 m
Max. Temperature: 250o C 250o C 250o C 250o C 250o C 250o C 250o C
Heater Coils:  24 HP (18 kW) 32 HP (24 kW) 32 HP (24 kW) 48 HP (36 kW) 48 HP (36 kW) 80 HP (60 kW) 80 HP (60 kW)
Blower Motor: 1 HP 1.5 HP 1.5 HP 1.5 HP x 2 1.5 HP x 2 1.5 HP x 2 1.5 HP x 2
Suitable for: E-6013 electrodes E-6013 electrodes E-6013 electrodes E-6013 electrodes E-6013 electrodes E-6013 electrodes E-6013 electrodes
Note: We offer higher capacity ovens of 500oC for special electrodes like: E-6010, E-6011, E-7018, Stainless Steel, etc. We offer higher capacity ovens of 500oC for special electrodes like: E-6010, E-6011, E-7018, Stainless Steel, etc. We offer higher capacity ovens of 500oC for special electrodes like: E-6010, E-6011, E-7018, Stainless Steel, etc. We offer higher capacity ovens of 500oC for special electrodes like: E-6010, E-6011, E-7018, Stainless Steel, etc. We offer higher capacity ovens of 500oC for special electrodes like: E-6010, E-6011, E-7018, Stainless Steel, etc. We offer higher capacity ovens of 500oC for special electrodes like: E-6010, E-6011, E-7018, Stainless Steel, etc. We offer higher capacity ovens of 500oC for special electrodes like: E-6010, E-6011, E-7018, Stainless Steel, etc.
Wet De-Coating Machine for Recovering Defective Electrodes with Wet Flux Model: WDM-96 WDM-96 WDM-96 WDM-96 WDM-96 WDM-96 WDM-96
Pan Length x Width: 460 x 300 mm 460 x 300 mm 460 x 300 mm 460 x 300 mm 460 x 300 mm 460 x 300 mm 460 x 300 mm
Top Door Opening: 700 x 500 mm 700 x 500 mm 700 x 500 mm 700 x 500 mm 700 x 500 mm 700 x 500 mm 700 x 500 mm
Discharge Door: 275 x 275 x 300 mm 275 x 275 x 300 mm 275 x 275 x 300 mm 275 x 275 x 300 mm 275 x 275 x 300 mm 275 x 275 x 300 mm 275 x 275 x 300 mm
Number of Discs: 96 96 96 96 96 96 96
Motor: 2 HP 2 HP 2 HP 2 HP 2 HP 2 HP 2 HP



VIDEO OF WELDING ELECTRODE PLANT WITH PRODUCTION OF 10 TONS PER 8 HOURS



VIDEO OF WELDING ELECTRODE PLANT WITH PRODUCTION OF 6 TONS PER 8 HOURS



VIDEO OF WELDING ELECTRODE PLANT AND AUXILIARY EQUIPMENT


Conveyor


Wet De-Coating Machine for Recovering Defective Electrodes with Wet Flux


Wet De-Coating Machine for Recovering Defective Electrodes with Wet Flux


Wire Stripping Machine for Recovering Defective Electrodes with Dry Flux


Electrode Name Printing Unit
Dry Mixer


Wet Mixer
Wet Mixer


Electrode Baking Oven


Electrode Baking Oven
Concentricity Tester


Wire Straightening and Cutting Machine
Shrink Packing Machine


Apart from the above machines, the Electrode Plant also requires a Wire Drawing Line to draw wire from 5.5 mm or 6.0 mm Rods down to 3.15 / 2.5 mm wire. For details on the Wire Drawing Line, kindly follow this LINK

Maneklal Global Exports
67 Bajaj Bhavan, Nariman Point, Mumbai - 400021, INDIA
Tel: +9122-22041340 / 41 / 42. Fax: +9122-22041389
WhatsApp: +918879795490
e-mail: sales@maneklalexports.com / maneklalexports@gmail.com / Enquiry Form

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